Diamond polishing
(Polissage de béton) as a finish is a relatively recent concept
in construction industry. Polishing is suitable for refurbishing
old concrete flooring or producing new durable, low-maintenance,
high gloss installations. This process provides cost-effective flooring
option that can accommodate tight budgets and creative design.
How does the process
work?
Walk-behind HTC machines with rotating diamond-abrasive heads remove
the surface layer of the concrete and achieve a fine polish. Progressively
finer diamond-abrasive segments are used, starting with very coarse
grinding abrasives that remove thickness quickly, and moving to
metal-bonded diamond heads. From there, resin-bonded diamonds achieve
various degrees of polishing up to highly reflective sheen.
At some
point in the grinding process, sodium silicate (or a related siliconate)
is applied to the floor to densify, or harden, the concrete. The
solution is absorbed into the concrete matrix, filling the pores.
Chemically, the silicate reacts with the calcium hydroxide in the
concrete to produce calcium silicate hydrate. Potassium silicate,
lithium silicate, and various siliconates are also used in other
proprietary formulations. After the silicate infuses into the concrete,
it crystallizes in place. Then the polishing continues. Color of
various shade can me impregnated into the surface providing vibrant
and unique translucent tones.
Then final concrete enhancement is applied to the surface. Hybrid
inorganic / organic Nano lithium surface treatments are the latest
trend nowadays. Concrete enhancers additionally seal concrete floors,
producing a very hard, dust repellent, chemical resistant and water
tight surface.
Concrete
polishing systems have reasonable limitations. To great extend the
finished product depends on proper placement of ready-mix and initial
installation. For more information read our F.A.Q. - Why
the polished concrete floor is NOT to expectation?
Specifications,
product data sheets, MSDS are published on our
Helpful Links page.
Video
of actual grinding process
(
3 minutes, requires Adobe Flash Player. Click to download )
The
HTC grinders HTC
diamond refinishersare
known to be the best tools in the industry. Each machine equipped
with one large drive disk that rotates in one direction, with several
smaller heads mounted on it that rotate in the opposite direction.
The result is that the diamond abrasives travel randomly over a
large diameter, producing a flatter grind and better aesthetic finish.
Our company has variety of grinders from light industrial HTC-500's
( grinding pressure of 270 lbs) to heavy duty HTC-800 HD's
(grinding pressure 620 lbs).
The process
of concrete polishing is carried out in technically advanced "water-free"
and "dust-free" environment where any airborne dust is
collected by HTC
dust extractors eliminating up to 99.96% dust of
0.3 microns.
Follow
to architectural specification the concrete surface can be colored
with solvent based translucent penetrating dye concentrates, water-based
stains or acid stains creating a range of affects from subtle earth
tones to vivid hues.
We offer a wide selection of decorative colors which correspond
to fashion concepts and compliment aesthetic choice. Suggested
dye and stain
charts provide a variety of color options to enhance the look of
concrete.
Hardeners
pass the Static Coefficient of Friction (SCOF) test at The National
Floor Safety Institute and is fully complying with requirements
of Canadian Food Inspection Agency.Certificate - Click
here.
Mechanically
polished floors last longer than conventional concrete floors, cost
less and a better looking eco-friendly alternative versus old-fashioned
waxing, vinyl or urethane paint.
As the only
licensed applicator of Induroshine polishing system in Eastern
Ontario we recommend to watch step-by-step concrete polishing /
hardening / sealing process in the following video.
(
6 minutes, requires Adobe Flash Player. Click to download )
Content on this page requires a newer version of Adobe
Flash Player.
The reasons of using Induroshine
system are proved and listed the following:
Polished
concrete is harder than any other floor finishes
Treated surface protects
against oil spillage and contaminants
Resists tire marks
from cars and trucks
Surface is up to
53% more wear resistant than untreated concrete
Dramatic visual appearance
with great reflection
Minimal maintenance
cost
Long restoration
cycle - average of 8 to 12 years / industrial and 25 to
40 years / residential
Concrete
polishing is recommended for commercial and retail stores, industrial
areas, offices, manufacturing plants, car dealerships, warehouses
and any other dust sensitive areas like food processing plants,
restaurants, airports, hospitals and many other places.
Residential
customers enjoy practical beauty and everlasting durability of in-house
polished concrete floors in living rooms, bathrooms, garages, basements
or any other home areas designing concept will usher to.
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Marble
Restoration Services ® is a registered trademark. All rights reserved.